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Hirano Simplex II

TY-Hirano

Without Heat Recovery System, SIMPLEX Tenter has proven by customers with at least 30% of savings in Energy cost, also increased 40% of production capacity. TUNG YANG welcomes all of you to come and explore the one and only SIMPLEX Tenter from Hirano, Japan.

Features:

  • Capacity of Drying or Setting 30-50% up
  • Saving Energy 25% - 35% down
  • Most compact in the World
  • Epoch-making telescopic nozzle
  • Minimum distance between fabrics and nozzle
  • Unique floating system
  • Hot air nozzles extractable for easy maintenance
  • Heat source choices are high pressurized steam, LNG or LPG, and Thermo Oil
  • Market successfully over 25 years

Easy Maintainance

It is no longer necessary to enter the machine for maintenance. Both sides of the machine are designed as big doors, and with these doors open the rail chains, width-regulating device, hot air nozzles and heat source are all readily accessible from outside.

Most compact in the World

The chamber of the machine is remarkably compact and simple in construction, this made possible by rational combination of the hot air circulating system and hot air nozzle.

 

 

 

 

 

 

Epoch-making telescopic nozzle

Adopted is an epoch-making telescopic nozzle which allows full, wasteless utilization of the hot air jet out of the floating nozzle to the width of process. It’s possible that is extended (or shortened) entire width of nozzle automatically according to the change of fabrics width.

Sizable increase of machine capacity through minimum setting of the distance between fabrics and nozzle.
Adoption of the telescopic nozzle has enabled approaching the fabrics and nozzle distance to a minimum of 25mm. Hence remarkably improved is the total heat transfer coefficient for the same air velocity and air volume, which means a sizable increase of the drying and setting capacity.

Unique floating system

Returning air is regulated by the clearances between the individual trapezoid nozzles after jet air to the fabrics from trapezoid nozzles. The fabric is floated by the pressure of this regulated return air flow.

 

 

 

Machine Data

ROLL WIDTH (A) 2000 2200 2300 2400 2500 2600 2700
TENTER WIDTH (B) 800 - 1800 900 - 2000 900 - 2100 900 - 2200 900 - 2300 900 - 2400 1000- 2500
CHAMBER WIDTH (C) 3300 3500 3600 3700 3800 3900 4000

SECTION 3 4 5 6 7 8
CHAMBER LENGTH(L) 9960 12960 15960 18960 21960 24960
MACHINE LENGTH(TL) 22050 25050 28050 31050 34050 37050
MACHINE LENGTH(T.L) 24450 27450 30450 33450 36450 39450

Increase Production Percentage (Under same criteria of temperature and machine length)

  X Tenter SIMPLEX Difference Increase%
Process Speed 30M/MIN 38 M/MIN 8 M/MIN

26.6%

Process Time 30 Sec 24 Sec 6 Sec 26.6%

Energy Saving Percentage (%) (Chamber length is 3M x 5, Temperature at 180°C)

    X Tenter SIMPLEX Save %
Start-up Gas Consumption 20M³/Hr 13M³/Hr

35%

Heat Consumption 576,000 Kcal/Hr 376,000 Kcal/Hr
Normal Operation Gas Consumption 12M³/Hr 9M³/Hr 25%
Heat Consumption 348,000 Kcal/Hr 260,000 Kcal/Hr

Standard Electrical Equipment

PARTS MAKERS COUNTRY OF ORIGIN
A. TOUCH SCREEN PANEL FUJI JAPAN
B. PLC CENTRAL CONTROL MITSUBISHI JAPAN
C. INVERTERS FUJI JAPAN
D. AC MOTORS TECO TAIWAN
E. THERMO CONTROLLER YAMATAKE JAPAN
F. RELAY AND BREAKERS FUJI JAPAN

*Inverters can equipped with different brand as well

 

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